某新型X光管轴承内轴断裂分析

X光管是用来产生X射线的主要元件,轴承是X光管的关键器件之一。由轴身和法兰焊接而成的轴承内轴发生断裂。采用对断裂的轴承内轴进行了金相分析、断口检验、硬度检测及焊接质量检验,以揭示其断裂的原因。结果表明:轴身与法兰没有焊透,且焊缝有裂纹,导致其断裂。提出了几点关于预防轴承内轴断裂的建议。     

Deposition and characterization of earth abundant CuZnS ternary thin films by vacuum spray pyrolysis and fabrication of p-CZS/n-AZO heterojunction solar cells

We report fabrication of solar cell device <ITO/AZO/i-ZnO/CZS/Al> with Copper Zinc Sulfide (CZS) thin films as absorber layer. CZS thin films prepared using chemical spray pyrolysis technique at a pressure of 10⁻³ mbar at different substrate temperatures. Structural, morphological, optical, compositional and electrical properties of as prepared films are investigated. Structural analysis shows crystalline nature with mixed phase containing CuS-ZnS binary composite. Atomic Force Microscopy analysis shows the average particle size of 88 nm. Value of work function obtained from ultraviolet photoelectron spectroscopy is 4.58 eV. The band gap of the as-prepared films varies from 1.62 to 2.06 eV. Hall effect measurement proves the p-type nature for all the deposited films. Samples deposited at 350°C shows carrier concentration of 10²¹ cm⁻³ and electrical conductivity of 526 S cm⁻¹. Solar cell device structure of <ITO/AZO/i-ZnO/CZS/Al> has been fabricated using the CZS sample deposited at 350°C. The cell parameters obtained are V_oc = 0.505 V, I_sc = 4.97 mA/cm², FF = 64.28% and η = 1.6 ± 0.05%.     

GH3535合金的表面改性

GH3535镍基合金的硬度仅为200HV左右,不能达到超高温熔盐液下轴承要求的400HV以上的硬度。为此,对GH3535合金进行了不同的表面改性处理,包括渗硼、喷丸预变形后渗硼和氮-硼复合渗。试验结果表明:960℃和980℃渗硼的GH3535合金的表面硬度约700HV0.1,渗层深度为0.10~0.12mm;预变形后渗硼的GH3535合金的表面硬度稍低于单一渗硼的合金,约为650HV0.1,但渗层深度比单一渗硼的合金增加了约0.02mm;氮-硼复合渗GH3535合金的表面硬度与单一渗硼的合金相当,约为700HV0.1,渗层深度达0.16mm。     

Microstructure and shear strength of γ-TiAl/GH536 joints brazed with Ti−Zr−Cu−Ni−Fe−Co−Mo filler alloy

The influence of brazing temperature and brazing time on the microstructure and shear strength of γ-TiAl/GH536 joints brazed with Ti−Zr−Cu−Ni−Fe−Co−Mo filler was investigated using SEM, EDS, XRD and universal testing machine. Results show that all the brazed joints mainly consist of four reaction layers regardless of the brazing temperature and brazing time. The thickness of the brazed seam and the average shear strength of the joint increase firstly and then decrease with brazing temperature in the range of 1090−1170 °C and brazing time varying from 0 to 20 min. The maximum shear strength of 262 MPa is obtained at 1150 °C for 10 min. The brittle Al₃NiTi₂ and TiNi₃ intermetallics are the main controlling factors for the crack generation and deterioration of joint strength. The fracture surface is characterized as typical cleavage fracture and it mainly consists of massive brittle Al₃NiTi₂ intermetallics.     

超大电解槽清槽方法优化与运用

电积过程中周期管理至关重要,然而,电解槽的清槽作业效果直接影响电积作业能否正常运行,超大电解槽清槽作业比小型电解槽清槽作业难度更大,本文将阐述如何将大型电解槽清槽作业工业化和成功运用于生产且取得良好的效果     

A novel vacuum wastewater treatment plant integrated with a solar absorption system

In this investigation, a novel use of the solar absorption refrigeration systems was introduced by using it to enhance the operation of vacuum wastewater treatment plant. Wastewater treatment systems require a source of heat for evaporation, a cooling section for condensation and a mean of evacuation to facilitate evaporation. The solar absorption system can take over the first two tasks. Among the commercially available vacuum evaporators, one was selected and modified by replacing the conventional heat pump with the solar absorption system. Two validated mathematical models available in the literature, one for solar absorption subsystem and one for vacuum evaporation subsystem, were integrated together to perform the analysis. The impacts of solar absorption subsystem parameters along with vacuum evaporator subsystem parameters on the overall performance were investigated using the developed program. System performance was evaluated in terms of evaporation rate and condensate rate production. It was found that the degree of superheat had the greatest impact on the rate of evaporation. At low levels of supply temperature to the vacuum chamber, using only heat provided by the absorption system, the evaporation rate exceeded 60 kg/h. If the hot water was further heated by passing through the solar collector storage tank, the evaporation rate exceeded 200 kg/h.     

内燃机钢制活塞焊接的研究现状

文中分析了内燃机活塞选用钢作原材料、焊接作为连接方法的优点,并概括叙述了摩擦焊、激光-电弧复合焊、真空钎焊在钢制活塞焊接中的探索及应用。焊接式钢制活塞在结构钢度、热效率、经济环保等方面有所提高,且造成的噪声污染较小,从而具有更广阔的发展前景。文中通过分析在3种不同焊接方法下活塞的结构、接头强度、微观组织,总结得出摩擦焊最大问题在于飞边和尺寸,激光复合焊在机械化生产上存在生产成本的问题,而真空钎焊接头在强度及生产效率方面仍需进一步的改善。     

基于单神经元PID的真空炉自适应温度控制

根据真空热处理系统的特点,将单神经元PID控制算法应用到真空热处理系统的温度控制上。根据神经网络的非线性逼近能力和自学习自适应的特点,将单神经元网络与PID控制结合实现对真空炉温度的控制,以达到提高真空炉温度控制品质的目的。并通过计算机仿真软件进行仿真试验,仿真结果表明单神经元PID控制系统可以对控制参数自整定,其对温度控制更加稳健,具有更强的抗干扰能力和鲁棒性。经过搭建真空炉温度控制系统试验平台验证后发现,应用单神经元PID控制的真空炉系统的温升过程表现出了良好的稳定性,但是温度控制的响应速度和保温的精度略有下降。要想进一步提高温控品质,需要就单神经元PID控制方法在响应速度和控制精度上做进一步改进。     

多次真空固溶处理对GH1131高温合金组织和力学性能的影响

利用真空高压气淬工艺研究了GH1131高温合金经1100~1170 ℃范围内多次真空固溶处理后的组织和力学性能。结果表明,固溶态组织包含奥氏体晶粒和颗粒状碳化物,且随着固溶温度的升高,晶粒度稍有增大趋势。GH1131高温合金经多次真空固溶处理后组织均匀,常温与高温力学性能稳定,经1100 ℃+1130 ℃+1170 ℃三次真空固溶处理后,晶粒度维持了6~8级,900 ℃高温抗拉强度达到200 MPa。     

Zr-4合金板材真空退火温度场的数值模拟

分析Zr-4合金板材真空退火过程中的传热方式,计算锆合金板材径向传热系数,利用ABAQUS对Zr-4合金板材退火温度场进行数值模拟,分析工装夹具对锆合金板材退火的影响,结果表明,工装夹具能改善锆合金板材温度场分布均匀性,使锆合金板材温度分布的最高温差由70 ℃降低至35 ℃,升温过程更加稳定,并且数值模拟结果与实测结果有较好的一致性。